Published : Wednesday, August 6, 2025
If you do more than 400kg of processing per hour, Tunnel Washers should be a consideration for your business. Here's why Tunnel Washers should be at the top of your list.
What is a Tunnel Washer?
A tunnel washer is a high capacity washing system designed for continuous laundry processing. Unlike traditional washer-extractors, tunnel washers move laundry items through different stages of washing, rinsing, and extraction in a linear, streamlined process, through different compartments. This setup makes them ideal for handling large volumes of laundry with minimal manual intervention.
Top Benefits of Tunnel Washers:
1. High Throughput and Speed
Tunnel Washers are engineered to process hundreds to thousands of kilograms of laundry per hour. This high-speed operation drastically reduces turnaround time, allowing your facility to serve more clients in less time.
2. Water and Energy Efficiency
Thanks to their counterflow technology, Tunnel Washers reuse water from later rinse stages for earlier washing phases, reducing both water and energy consumption. This can lower utility bills and contribute to a greener operation.
3. Consistency and Quality Control
Each batch in a Tunnel Washer passes through standardised cycles, ensuring consistent cleaning results. This is especially crucial in healthcare or hospitality settings, where hygiene standards must be strictly maintained.
4. Labour Savings
Tunnel Washers automate most of the washing process, which minimises manual handling and reduces the number of staff required per load. This translates into lower labour costs and improves operational safety.
5. Space Optimisation
Despite their size, Tunnel Washers replace multiple washer-extractors, allowing you to consolidate operations and free up valuable floor space for sorting, finishing, or packing.
6. Integration with Full Laundry Systems
Modern Tunnel Washers can be seamlessly integrated with automated loading systems, presses, dryers, and folding/stacking equipment, turning your laundry plant into a fully automated ecosystem.
Tips for Maximising Tunnel Washer Efficiency:
✅ Evaluate Your Load Profile: Before investing, let us analyse your average and peak laundry volumes to ensure the Tunnel Washer is correctly sized for your operation.
✅ Choose Modular Systems: Opt for Tunnel Washers with modular compartments. This allows for easier maintenance and future scalability.
✅ Maintain Regular Servicing: Like any industrial equipment, regular servicing extends the life of your Tunnel Washer and ensures top performance.
✅ Invest in Staff Training: Although Tunnel Washers reduce manual work, proper training ensures your team understands operation, safety protocols, and maintenance needs.
✅ Monitor KPIs: Use performance data from your washer (many systems come with built-in diagnostics) to monitor productivity, water usage, and chemical efficiency.
Ideal for these Industries:
If you're managing a high-volume laundry operation and looking for a reliable way to boost productivity, reduce costs, and meet environmental goals, a Tunnel Washer is undoubtedly the best investment. It’s a powerhouse solution that transforms traditional washing into a smooth, continuous, and ultra-efficient process.
Whether you're planning a new laundry facility or upgrading your current setup, Tunnel Washers offer unmatched return on investment and future-ready capabilities.
